Fiber Laser Tube Cutting Machine

1. Upgrade to intelligence and automation AI process optimization Through real-time analysis of cutting parameters (power, speed, air pressure, etc.) by artificial intelligence, automatic adjustments are made to reduce the scrap rate and adapt to different types of pipes (such as stainless steel, aluminum alloy, copper pipes). For instance, the AI vision system automatically identifies pipe defects or deformations and dynamically corrects the cutting path. The entire process is fully unmanned Integrate automatic loading and unloading, sorting and packaging systems, and combine them with AGV/RGV logistics to achieve "dark factory" level automated production. Digital Twin and Remote Operation and Maintenance Through virtual simulation to preview the cutting process, remotely monitor the equipment status and predict faults (such as laser life warning). 2. High-power and ultrafast laser technology Higher power fiber laser (>30kW Improve the cutting efficiency of thick-walled tubes (such as carbon steel ≥50mm), reduce beveling errors at the same time, and replace some plasma/flame cutting scenarios. Challenge: It is necessary to address the control of thermal deformation and the stability of beam quality at high power. Ultrafast laser (picosecond/femtosecond) applications For precision medical tubes and thin-walled irregular-shaped tubes (such as cardiovascular stents), heat-affected zone cutting is achieved to reduce subsequent polishing processes. 3. Multi-axis linkage and complex processing capabilities Compound motion of 7 axes or more By adding a rotation axis (such as a swing head) and dynamic focus control, one-time cutting of three-dimensional curved surface pipes (such as automotive exhaust pipes and aerospace components) can be achieved. Online detection and real-time compensation Integrate laser ranging or 3D scanning to correct errors caused by pipe bending or fixture offset in real time during the cutting process. 4. Material adaptability expansion Cutting of composite pipes Break through the technical bottlenecks of difficult-to-process materials such as coated pipes (like galvanized pipes) and carbon fiber composite pipes, and reduce delamination or ablation. Solution: Pulse-modulated laser + auxiliary gas optimization (such as nitrogen/helium mixture). Pretreatment before welding dissimilar metal pipes Through the integrated process of laser cleaning and cutting, high-cleanliness cuts are provided for the welding of dissimilar metal tubes such as copper-aluminum. 5. Green Manufacturing and Sustainable Development Energy consumption optimization By adopting variable frequency drive and energy recovery system, the unit energy consumption of the fiber laser pipe cutting machine is reduced (currently about 3-5kW·h/ hour). Environmentally friendly process substitution Reduce the generation of oil stains and dust in traditional cutting, for instance, by replacing wet dust removal with dry cutting. Improvement in material utilization rate By using AI layout software, the utilization rate of pipes has been increased from 70% to over 90%, reducing waste. Prospects for Future Application scenarios New energy vehicles: Efficient cutting of battery pack structure tubes and hydrogen energy storage tanks. Building industrialization: Rapid processing of complex steel structure pipes in prefabricated buildings. Precision cutting of titanium alloy pressure-resistant tubes for space and deep-sea equipment. Summary： The future breakthroughs of fiber laser pipe cutting machines will revolve around "smarter, more precise and greener", while domestic substitution and technological integration (such as AI+ laser) will become key driving forces. Enterprises need to pay attention to the customized demands in high value-added fields (such as healthcare and aerospace) to seize market opportunities. If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088

1. Industry pain points and laser cutting machine solutions - Limitations of traditional processes: describe the problems of low efficiency, poor accuracy, and waste of materials in traditional sheet metal processing such as cutting, stamping, and flame cutting. - Laser cutting breakthrough: - High precision: laser beam focusing to 0.01mm, cutting accuracy up to ±0.1mm, suitable for automotive brake pads, precision medical equipment and other complex parts. High efficiency: Cutting speed is 30% faster than plasma, and the cost is reduced by more than 70%. - Environmental protection: no waste gas pollution, reduce the subsequent grinding process. 2. Industry application cases to enhance persuasion - Medical equipment: TRUMPF laser cutting machines are used in the production of precision instruments such as endoscopes to meet the needs of the medical industry for high cleanliness. - Automobile manufacturing: Honda and Yutong buses use a robot laser cutting system to achieve a molding of doors, wheels and other parts, and the accuracy is increased by 50%. - Ships and new energy: CO₂ laser cutting machine replaces the traditional process in the shipbuilding industry, cutting steel plates with a thickness of 30mm, saving 15% of materials. - Smart home and building: Through the mortise structure design, the sheet metal parts after laser cutting can be directly bent and welded, reducing the use of fixtures and shortening the construction period by 30%. 3. Technical advantages and innovations - Flexible production: Support small batch customized orders, quickly switch graphics through CAD design, to meet the diverse needs of decoration, communication equipment and other industries. - Intelligent upgrade: - Optical fiber transmission technology eliminates traditional lens calibration and ADAPTS to complex environments (such as high-temperature workshops). - Robot integrated systems such as the Staubli RX160L enable 3D cutting in the automotive and aerospace sectors. - Cost control: Reduce energy consumption by 20% by optimizing focus position (e.g., 0 focal length cutting) and gas usage. 4. Synergy with bending process - Integrated processing process: the sheet after laser cutting can directly enter the bending process, reduce handling errors, and improve the overall efficiency (suitable for box and cabinet manufacturing).     From medical to aerospace, laser cutting technology is redefining the boundaries of manufacturing. Ask now for your customized sheet metal processing solution!" Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088