Panel Center Bender

I. Fundamental Advantage: Automation and intelligence reduce reliance on manual labor Automatic mold changing: This is the biggest time-saving point. Traditional bending machines take tens of minutes or even hours to change molds, but PCBS can complete the automatic replacement of both upper and lower molds within tens of seconds. This makes small-batch and multi-variety production possible without worrying about the downtime losses caused by mold changes. - Robot automatic grasping and positioning: The integrated front and back material manipulators automatically complete the picking, positioning, flipping and transfer of the plates. It eliminates the heavy physical labor and waiting time of manual loading, positioning, holding materials and flipping. - Full closed-loop Angle control: Through real-time feedback and pressure compensation, the springback problem caused by batch differences and thickness fluctuations of materials is basically eliminated, ensuring that the first piece is qualified without the need for repeated folding and adjustment. This is the key to ensuring "getting it right the first time", which greatly reduces debugging waste and time.   Ii. Operation and Programming Optimization Powerful offline programming and simulation Use the accompanying CAD/CAM software to conduct offline programming in the office. After generating the program, a 3D full-process simulation is conducted on the computer to detect interference, collision, and gripper path issues in advance, avoiding "trial and error" on the machine. - Parallel programming and processing: When the machine is processing the current batch, the operator/programmer can simultaneously program for the next workpiece, achieving a "zero-interval" switch. - Multi-step programming and complex process integration: For complex parts that require multiple bends and flips, PCBS can program all steps at once. The mechanical hand automatically performs all actions (such as bending - flipping - bending again) according to the program, and the operator only needs to intervene at the beginning and end.   Batch production optimization - Batch layout: For multiple identical parts, the grasping path and bending sequence of the mechanical hand can be optimized to achieve the most efficient continuous production. - Hybrid production sequencing: Different parts using the same mold are programmed together for continuous production to avoid unnecessary mold changes, even if they belong to different orders.   Iii. Innovation in Production Processes and Management Integration with upstream processes - Data flow integration: The DXF files of parts coming off the laser cutting machine/punch press can be directly imported into the bending programming software, which automatically recognizes the bending line and generates the program, avoiding duplicate drawing and input errors. - Material flow integration: Connected to an automated material warehouse or AGV trolley, it enables the automatic supply and circulation of sheet metal or semi-finished products, creating an "unmanned" bending unit.   Standardization and Knowledge Base Construction Save the verified workpiece programs, mold configurations and process parameters in the company's server database to form a "process knowledge base". When producing similar parts again, they can be directly called up and fine-tuned, greatly reducing the preparation time.   Iv. Maintenance and Continuous Improvement Preventive maintenance: Strictly adhere to the equipment maintenance plan, regularly maintain key components such as guide rails, lubrication systems, and vacuum suction cups, and avoid unplanned shutdowns.   Data-driven decision-making: Utilize the built-in data acquisition system of the device to analyze OEE (Global Device Efficiency) and identify the bottleneck - is it the mold change time? Is it programming preparation? Is it still a delay in loading materials? Use data to guide further optimization.   Have questions about the parameters of this model? Click here to consult our chief technical engineer. Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088

1) "Zero" setting time: For small-batch and multi-variety orders, the traditional bending process of die changing, programming, and trial folding is an efficiency bottleneck. The Bending Center has almost achieved seamless switching between the production of different workpieces through automatic mold changing and offline programming. 2) "Zero" human error: The entire process is operated by robots, eliminating quality fluctuations and work-related injury risks caused by worker fatigue and skill differences, ensuring stable output of high quality and high repeatability precision over a long period of time. 3) "Single-piece flow" production becomes possible: The extremely high turnover rate enables even the production of just one piece to be completed efficiently, perfectly responding to the modern demands of personalized customization and agile manufacturing. 4) Transformation of requirements for operators: From relying on highly skilled bending technicians to requiring engineers and technicians capable of operating and maintaining automated systems, the value of human resources has been enhanced.   1- Ideal applicable scenarios: A sheet metal processing enterprise with a wide variety of products, small batch sizes and short delivery times. Areas with high labor costs or a shortage of skilled workers. Manufacturers pursuing products with high added value, high precision and high consistency. Enterprises that hope to upgrade discrete manufacturing to automated and digitalized intelligent factories.   2- Return on Investment (ROI) considerations: The core return does not lie in simply replacing a bending machine, but in replacing a production line that involves multiple machines and multiple workers. The returns are mainly reflected in: saving a large amount of manpower, improving material utilization rate, shortening the overall delivery cycle, reducing work-in-progress inventory, and enhancing product quality and consistency. Bending Center 1400 does not represent a machine, but a "software-defined and data-driven" sheet metal bending production solution. Its ultimate efficiency is essentially achieved by automating and digitizing all the "pause times" and "uncertainties" in the production process. For suitable enterprises, it brings not only a linear improvement in production efficiency, but also a non-linear leap in production models, market response capabilities and competitiveness.   Have questions about the parameters of this model? Click here to consult our chief technical engineer. Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088

The CNC Panel Bender Machine is widely recognized for its ability to deliver precise, efficient, and repeatable bending operations, making it an essential tool in modern sheet metal fabrication. Its unique automated bending process is ideal for handling complex shapes, large panels, and small batch production with minimal manual intervention. From industrial enclosures and cabinet manufacturing to appliance panels and architectural components, the CNC panel bender serves a diverse range of industries. In this article, we will outline the typical application scenarios where this advanced machine demonstrates its full potential.   1.Manufacturing of electrical cabinets and distribution boxes Application requirements Quickly process side panels, door panels and installation brackets of cabinets of different sizes. The bending accuracy (±0.1mm) must be guaranteed to fit the assembly. Advantages of Panel Bender: Mold-free: Directly bend with universal grippers, suitable for multi-variety and small-batch orders (such as customized cabinets). High-efficiency linkage: Automatically complete multi-sided bending (such as one-time forming of the box body), which is 50% faster than traditional bending machines.   2. Elevator and building decorative panels Application requirements Precision bending of stainless steel/aluminum elevator car wall panels and decorative lines. Processing of complex shapes (such as arc-shaped gradient bending). Advantages of Panel Bender: High-precision surface bending: Achieve gradual Angle changes (such as R-angle transitions) through a numerical control system. No surface damage: No mold contact, avoiding the indentation problem of traditional bending.   3. Manufacturing of automotive parts Application requirements Bending of lightweight aluminum plates for body structural components (such as battery trays and brackets). High consistency requirements (tolerance of new energy vehicle components ±0.2mm). Advantages of Panel Bender: Aluminum plate adaptability: Automatic rebound compensation, solving the problem of cracking when aluminum materials are bent. In-line production: It forms a flexible production line with laser cutting machines to achieve seamless connection between "cutting and bending".   4. Household appliances and consumer electronics Application requirements Batch bending of refrigerator/washing machine casings and metal casings. Precision processing of thin plates (0.5 to 1.5mm) to avoid deformation. Advantages of Panel Bender: Thin plate stability: Servo pressure control, avoiding indentation or deformation in traditional bending. Quick model change: Switch between different product programs within 5 minutes (such as from refrigerator door panel to washing machine panel).   5. Ventilation ducts and HVAC equipment Application requirements Multi-sided bending of air duct flanges and connecting parts. Large-sized bending of stainless steel/galvanized sheets (length ≥4m). Advantages of Panel Bender: Long sheet processing: Supports bending of 6-meter-long sheets (traditional equipment requires segmented processing). Welding-free design: By bending to replace part of the welding process, deformation is reduced.   6. Metal furniture and display stands Application requirements Irregular bending of shelves, display cabinets and metal table legs. Small-batch customized production (such as art-shaped furniture). Advantages of Panel Bender: Flexible design: Directly import complex bending paths through CAD. Low-cost trial production: No mold opening required, suitable for rapid sample verification.   7. New energy and energy storage equipment Application requirements Aluminum/steel structural components for photovoltaic brackets and energy storage cabinets. Corrosion resistance requirements (such as bending of aluminum-magnesium coated plates). Advantages of Panel Bender: Material compatibility: Special claw treatment prevents coating damage. High-intensity bending: Precise control of servo pressure ensures the load-bearing performance of structural components.   If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088