hydraulic shearing machine

1.Enhance processing efficiency and production capacity High-speed batch cutting Hydraulic drive provides stable pressure (typically 100-500 tons), enabling rapid shearing of metal plates with thicknesses ranging from 1mm to 25mm (such as steel plates, stainless steel, and aluminum plates), with an efficiency increase of 30% to 50% compared to traditional mechanical shearing machines. Typical applications: Large-scale production scenarios such as automotive sheet metal parts, electrical cabinets, and building curtain walls. Automated integration Equipped with an automatic feeding system and stacking devices, it can achieve unmanned continuous production, reduce manual intervention, and increase production capacity by up to 200%.   2. Ensure processing accuracy and quality High-precision shearing The adoption of a hydraulic synchronous system and a CNC rear stopper (with an accuracy of ±0.05mm) ensures a smooth and burr-free cut, reducing the need for secondary processing (such as grinding). Compared with traditional shearing methods, material waste is reduced by 15% to 20% (which is particularly crucial for high-priced materials such as stainless steel and titanium alloys). Highly adaptable knife edge design The replaceable upper and lower blades adapt to different material thicknesses and hardnesses, extending the tool's lifespan.   3. Reduce manufacturing costs Energy conservation and maintenance costs Modern hydraulic systems are equipped with variable pumps, which are 20% to 30% more energy-efficient than traditional fixed pumps. The structure is simple, the failure rate is low, and the maintenance cost is only 1/3 to 1/5 of that of a laser cutting machine. Optimization of material utilization rate The optimal layout of sheet materials can be achieved through numerical control programming, with a utilization rate of over 90% (manual layout is usually only 70%-80%).   4. Expand the range of processing capabilities Treatment of thick plates and special materials It can shear high-strength steel and composite materials, solving the efficiency bottleneck of laser cutting on thick plates (>12mm). Some models are equipped with an angle-adjustable tool rest to achieve bevel shearing and meet the requirements of welding bevels. Flexible production support Quick mold replacement (only 10 minutes for some models) is suitable for multi-variety and small-batch orders, and the cost is 80% lower than that of stamping molds.   5. Safety and operational convenience Multiple safety protections The photoelectric protection device and dual-hand start buttons comply with CE and OSHA safety standards, and the accident rate is 90% lower than that of traditional mechanical shearing machines. Human-computer interaction optimization The touch screen numerical control system supports graphical programming, and the operator training period is shortened to 1-3 days. Summary： The hydraulic guillotine shearing machine, with its features of high efficiency, low cost and high reliability, has become a "backbone equipment" in the basic processing links of the manufacturing industry. It is especially suitable for production scenarios that require large-scale linear cutting, thick plate processing, and cost-sensitive production, and is an important supplement to advanced technologies such as laser cutting. With the popularization of intelligent and energy-saving technologies, their value will be further released. If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088

Hydraulic Guillotine Shearing Machine has the following significant advantages over ordinary mechanical shearing machine, and is suitable for industrial production scenarios with high requirements for precision, efficiency and safety:   1. Stronger shearing capacity - Large tonnage advantage: The hydraulic system provides shearing force through cylinder pressure, which can easily cope with thicker and harder materials (such as stainless steel, alloy steel plate), especially suitable for heavy-duty processing. - Stable output: The hydraulic transmission pressure is uniform, and the shearing process is smooth, avoiding the shearing force fluctuation caused by inertia of the mechanical type.   2. Higher precision and controllability - Precise adjustment: The blade gap, shearing angle and back stop position can be accurately controlled through the CNC system, and the repeated positioning accuracy can reach ±0.1mm, which is suitable for high-precision processing. - Intelligent control: Support programming to set multi-step shearing parameters to realize complex process automation (such as multi-size batch shearing).   3. Safety and reliability - Overload protection: The hydraulic system has its own overflow valve, which automatically unloads when overpressure occurs to avoid equipment damage; mechanical shearing machines are prone to gear or crankshaft breakage due to overload. - Safety protection: Standard safety devices such as photoelectric protection and two-hand operation buttons reduce the risk of work-related injuries.   4. Flexible operation and wide adaptability - Stepless speed regulation: The shearing speed can be adjusted according to the thickness of the material, with high-speed shearing of thin plates (hydraulic fast-drop technology) and slow speed to ensure accuracy of thick plates. - Multi-function expansion: Angle compensation and automatic feeding system can be added to meet complex requirements such as pre-bending treatment and special-shaped parts processing.   5. Energy consumption and maintenance optimization - Energy-saving design: The motor runs at low consumption when unloaded, which saves energy significantly in long-term use compared to the mechanical continuously running gear transmission. - Convenient maintenance: The hydraulic system is modularly designed, and faults are easy to diagnose; mechanical shearing machines require frequent lubrication and replacement of wearing parts (such as clutches and bearings).   6. Low noise and long life - Friendly working environment: Hydraulic drive noise is usually less than 75dB, while mechanical gear meshing noise can reach more than 85dB. - Durability: The hydraulic system has little wear, key components (such as cylinder seals) have a long life, and the overall equipment service life can reach more than 10 years.   7. Comparison of applicable scenarios - Hydraulic shearing machine: suitable for medium and thick plates (4-20mm), high precision, and multi-batch variable size processing, such as shipbuilding and engineering machinery. - Mechanical shearing machine: suitable for simple shearing of thin plates (<6mm) and large batches of fixed sizes, with low cost but limited functions. Summary: Hydraulic shearing machines have significant advantages in accuracy, safety, and adaptability, and are especially suitable for industries with high requirements for processing quality; while ordinary mechanical shearing machines are characterized by low cost and simple operation, suitable for basic needs. Enterprises can make comprehensive choices based on material type, production scale and budget.   If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088