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  • Use hydraulic guillotine shearing machine what are the advantages compared with ordinary mechanical shearing machine?
    Use hydraulic guillotine shearing machine what are the advantages compared with ordinary mechanical shearing machine? Feb 20, 2025
    Hydraulic Guillotine Shearing Machine has the following significant advantages over ordinary mechanical shearing machine, and is suitable for industrial production scenarios with high requirements for precision, efficiency and safety:   1. Stronger shearing capacity - Large tonnage advantage: The hydraulic system provides shearing force through cylinder pressure, which can easily cope with thicker and harder materials (such as stainless steel, alloy steel plate), especially suitable for heavy-duty processing. - Stable output: The hydraulic transmission pressure is uniform, and the shearing process is smooth, avoiding the shearing force fluctuation caused by inertia of the mechanical type.   2. Higher precision and controllability - Precise adjustment: The blade gap, shearing angle and back stop position can be accurately controlled through the CNC system, and the repeated positioning accuracy can reach ±0.1mm, which is suitable for high-precision processing. - Intelligent control: Support programming to set multi-step shearing parameters to realize complex process automation (such as multi-size batch shearing).   3. Safety and reliability - Overload protection: The hydraulic system has its own overflow valve, which automatically unloads when overpressure occurs to avoid equipment damage; mechanical shearing machines are prone to gear or crankshaft breakage due to overload. - Safety protection: Standard safety devices such as photoelectric protection and two-hand operation buttons reduce the risk of work-related injuries.   4. Flexible operation and wide adaptability - Stepless speed regulation: The shearing speed can be adjusted according to the thickness of the material, with high-speed shearing of thin plates (hydraulic fast-drop technology) and slow speed to ensure accuracy of thick plates. - Multi-function expansion: Angle compensation and automatic feeding system can be added to meet complex requirements such as pre-bending treatment and special-shaped parts processing.   5. Energy consumption and maintenance optimization - Energy-saving design: The motor runs at low consumption when unloaded, which saves energy significantly in long-term use compared to the mechanical continuously running gear transmission. - Convenient maintenance: The hydraulic system is modularly designed, and faults are easy to diagnose; mechanical shearing machines require frequent lubrication and replacement of wearing parts (such as clutches and bearings).   6. Low noise and long life - Friendly working environment: Hydraulic drive noise is usually less than 75dB, while mechanical gear meshing noise can reach more than 85dB. - Durability: The hydraulic system has little wear, key components (such as cylinder seals) have a long life, and the overall equipment service life can reach more than 10 years.   7. Comparison of applicable scenarios - Hydraulic shearing machine: suitable for medium and thick plates (4-20mm), high precision, and multi-batch variable size processing, such as shipbuilding and engineering machinery. - Mechanical shearing machine: suitable for simple shearing of thin plates (<6mm) and large batches of fixed sizes, with low cost but limited functions. Summary: Hydraulic shearing machines have significant advantages in accuracy, safety, and adaptability, and are especially suitable for industries with high requirements for processing quality; while ordinary mechanical shearing machines are characterized by low cost and simple operation, suitable for basic needs. Enterprises can make comprehensive choices based on material type, production scale and budget.   If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088
  • What is the shearing process of the shearing machine?
    What is the shearing process of the shearing machine? Jan 11, 2025
    accurl shearing machine, the process of shearing involves cutting or shearing a material, usually sheet metal or plate, into smaller pieces or desired shapes. The shear exerts a large force on the material, causing it to yield and eventually fail along a predetermined shear line. The shearing process consists of the following steps: 1. Material Positioning: The sheet or plate of metal is properly positioned and aligned on the shear. This ensures accurate and precise cutting. 2. Gap adjustment: The distance between the upper and lower blades, called the shear gap, is adjusted according to the thickness of the material to be cut. 3. Activation: The shear is activated by applying a downward force to the upper blade while the lower blade remains fixed. The applied force causes the material to yield and break along the cutting line. 4. Cutting Action: The upper blade moves over the stationary lower blade, creating a shearing action that cuts the material cleanly. The sharp edges of the blades and the high force applied ensure a clean, straight cut. 5. Material Separation: Once the shearing action is complete, the upper blade retracts and the cut portion of the material is separated from the remaining sheet or plate. Shearing machines are commonly used in metal fabrication, including automotive, construction and manufacturing industries that require precise and efficient cutting of sheet or plate.   If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088

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