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  • CNC Press Brake Value chain analysis
    CNC Press Brake Value chain analysis Jul 03, 2025
    1.Supply of raw materials and core components Key link Metal materials Sheet metal raw materials such as steel plates and aluminum alloys. Value-added point: The strength and ductility of the material directly affect the bending accuracy and the service life of the mold. Core components Hydraulic/servo system → Determines the power and energy efficiency of the machine. The CNC control system → affects programming flexibility and operational accuracy. Tooling (Wila, Rocca) → Specialized tooling (such as V-type, R-type) to meet complex bending requirements. Challenge High-end hydraulic systems and CNC controllers rely on imports (Chinese manufacturers are accelerating domestic substitution). 2. Design and manufacturing Key link Mechanical structure design The rigidity of the frame and the accuracy of the guide rails affect long-term stability. Value-added point: Finite element analysis (FEA) optimizes the structure and reduces deformation. Intelligent function integration Laser Angle detection, AI rebound compensation. Value-added points: Reduce trial-and-error costs and increase the first-article pass rate. Cost distribution Mechanical structure (40%), control system (30%), hydraulic/servo system (20%), others (10%).   3. Distribution and after-sales service Key link Sales channels Direct selling (high-end brands such as TRUMPF), agents (emerging markets), online platforms. Value-added points: Offer trial use and technical training (such as operation courses of the Delem control system).   After-sales service Remote diagnosis (IoT modules), rapid spare parts supply (molds, hydraulic valves). Value-added point: Service contracts (annual fee system) contribute 20-30% of the manufacturer's profits. Regional differences The European and American markets prefer all-inclusive services, while the Asian market pays more attention to cost performance and response speed.   4. Terminal Applications and User Value Main application fields Sheet metal processing: chassis, cabinets (batch consistency required). Automobile manufacturing: Body structural components (high-precision requirements). Aerospace: Lightweight components (special material bending). Core user demands Small-batch production: Quick mold change. Mass automation: Robot integration.   5. Auxiliary value chain links Software and digital tools Offline programming software (Radan, AutoPOL) → Reduce machine idle time. Simulation (such as AutoForm) → Predict material rebound and optimize processes. Third-party service provider Mold customization (local small manufacturers meet non-standard requirements). Technical training (community colleges, manufacturer certification courses). The trend of value chain optimization Upstream integration Leading manufacturers develop their own control systems to reduce external reliance. Downstream expansion Provide "Bending-as-a-Service" and charge based on the duration of use. Green value chain Electric servo bending machines (such as Salvagnini P4) replace hydraulic models, reducing energy consumption by over 30%. Summary: In the value chain of CNC Press Brake: High-profit zone: Control system design, intelligent software, after-sales service. Bottleneck links: Localization of core components (Chinese manufacturers are making breakthroughs), shortage of skilled operators. Future opportunities: Leasing model (lowering the entry threshold for small and medium-sized enterprises). AI+IoT enables predictive maintenance (such as predicting hydraulic failures through vibration data). By optimizing the value chain, manufacturers can transform from "equipment suppliers" to "solution providers" and gain higher added value   If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088
  • How many technical market, application and procurement dimensions does the bending machine cover?
    How many technical market, application and procurement dimensions does the bending machine cover? May 23, 2025
    1. Market Trends and Technological Development of CNC Bending Machines Market size and growth: The global CNC bending machine market was valued at approximately 6.2 billion US dollars in 2023 and is projected to reach 4 billion US dollars by 2030, with a compound annual growth rate of 7.5%. The Asia-Pacific region (especially China and India) is the fastest-growing market, accounting for 42% of the share. The main driving factors include the demand for manufacturing automation and the reliance of the automotive and aerospace industries on precision metal forming. Technology classification: Hydraulic type (accounting for 70% of the market share) remains the mainstream, but electric type has become the fastest-growing segment due to its high energy efficiency and high degree of automation. Multi-axis CNC technology and automatic tool changing technology are the future development directions. Regional application: North America and Europe are dominated by high-end manufacturing in the market, while the Asia-Pacific region is experiencing rapid growth in demand for industrialization and infrastructure investment. 2. Product Review and Technical Guide Technical analysis of hydraulic bending machines: For instance, the WC67K-125T model of hydraulic bending machine, its servo system can save 50% to 70% of electricity, support multi-language interfaces and real-time parameter adjustment, and extend the equipment's service life to 15 years. The product labels include CNC Press Brake Die, Multi V Die, etc. Key performance indicators: Accuracy, stability (using integrated oil circuit blocks and core components from Japan/Taiwan), noise control (below 60 decibels), and ease of maintenance (automatic fault diagnosis system) are the key concerns of users. 3. Industry Applications and case studies Automotive and aerospace: The automotive industry accounts for 40% of the application of CNC bending machines, which are used to produce chassis and body structural components. The aerospace field relies on it to manufacture lightweight and high-precision components (such as aircraft skins). Composite trailer manufacturing case: The PreSet Plus® aluminum alloy wheel ends of Kangmei are combined with Kraft all-composite tank trailers. Through lightweight design, the load-bearing capacity and fuel efficiency are enhanced, demonstrating the application of bending machines in the production of supporting components. 4. Procurement and Supply Chain Strategy Export data and purchasing trends: Taking a certain enterprise in Ma 'anshan as an example, its CNC bending machine molds (HS code 84669390) are mainly exported to India, and the product labels cover CNC Press Brake Die, V Die, etc. Purchasers pay attention to the price (with a single transaction amount ranging from 3,188 to 12,116 US dollars), the delivery cycle and the qualifications of suppliers. 5. Maintenance and Troubleshooting Guide Common issues and solutions: such as drive shaft balance, maintenance and replacement techniques (the topic direction of the drive shaft maintenance blog mentioned in Web page 1 can be extended to the maintenance of bending machines), as well as the application of the reverse stop function of the FORMSPRAG braking system in conveying equipment. Technical document acquisition: Search for foreign language literature through CNKI, Baidu Scholar or professional journals (such as "Nature Communications"), or contact industry experts through Research Gate to obtain technical materials. 6. Industry standards and regulations Compliance requirements: Regulations such as the EU CE certification and the US FCC declaration affect product design (for example, AI-generated content mentioned in Web page 4 needs to be marked with compliance keywords). Electric bending machines need to meet energy efficiency standards, while hydraulic types need to meet environmental protection requirements. Safety standards: Such as the specifications for mechanical safety in ISO 12100, ensure that the operation protection system of the bending machine complies with international standards.   If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088
  • 5 Signs It's Time to Upgrade Your Old Press Brake Machine
    5 Signs It's Time to Upgrade Your Old Press Brake Machine Apr 24, 2025
    1. Decreased Productivity: If you find that your old press brake machine is no longer able to meet your production demands and you're experiencing decreased productivity, it may be time to upgrade. Newer machines often feature advanced automation, faster cycle times, and improved accuracy, all of which can significantly increase productivity. 2. Outdated Technology: As technology advances, older press brake machines may become outdated. Newer machines are equipped with the latest features and capabilities, such as CNC controls, touch screen interfaces, and advanced software integration. Upgrading to a machine with more advanced technology can improve your workflow, programming capabilities, and overall efficiency. 3. High Maintenance and Repair Costs: If you find that you're frequently spending money on maintenance and expensive repairs for your old press brake machine, it might be more cost-effective to invest in a new one. Newer machines are often more reliable and require less frequent maintenance, reducing downtime and repair costs. 4. Safety Concerns: Safety should be a top priority in any manufacturing environment. Older press brake machines may lack the safety features and modern safeguards found in newer models. Investing in a machine with advanced safety features, such as laser guards, light curtains, or dual palm controls, can help protect your operators and ensure compliance with safety regulations. 5. Limited Functionality: If your current press brake machine is unable to perform certain bending applications or lacks the necessary features for your evolving production needs, it may be time to consider an upgrade. Newer machines often offer a wider range of bending capabilities, such as multi-axis backgauge systems, automatic tool changers, and adaptive bending technologies, allowing you to tackle complex jobs with ease. Ultimately, the decision to upgrade your old press brake machine will depend on your specific requirements, budget, and long-term goals. Consulting with industry experts and evaluating the benefits of newer technology can help you determine if upgrading is the right choice for your business. If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088
  • Accurl Press Brake Setup & Installation Guide
    Accurl Press Brake Setup & Installation Guide Mar 28, 2025
    The bending machine is the most expensive to install. Analytical sketch The operator must be fully familiar with its components. If the part has already been manufactured, it may not be necessary to modify the design, but ultimately the operator must understand that: Material type and density. Flange dimensions and tolerances. Necessary Angle and Angle tolerances. Angle inside the arc. Blank size. In the absence of any of these data, supervisors will need to make educated assumptions. The part is now at risk of being inaccurate. An important initial step is to obtain detailed drawings.   Tool selection The sketch is used to select the tool. There are several options for you to choose from: air bending, bottom bending, coinage or custom use. For example, if the layout requires a bottom tool and the internal arc length is equal to the metal density. For that particular type of machine, you should use a tool with at least the same precision as the tool manufacturer recommends. No matter how accurately the bending machine is installed, worn equipment will not produce the right product.   Calculated tonnage It should be easy for the operator to estimate the tonnage required. Regarding air bending, there seem to be tonnage charts available. A reasonable calculation for bottom bending is nearly three times the air bending tonnage. Stamping requires about eight times the bending tonnage of air. The supplier will provide tonnage estimates for custom application tools. Do not attempt to bend until you have determined the tonnage required and compared it to the tonnage provided.   Select a bending machine If you have only one press in your workshop, you can skip this step. If you have more than one press, make sure that the press you choose is best for the task at hand. The center of the press has a tonnage per inch limit. Multiply the length of the side panels by 0.6 to find the tonnage per inch of the press, then start dividing your estimate by the tonnage of the machine. For items 12 inches wide, the maximum tonnage of the machine center should not be higher than 25 tons. 25 tons over 12 inches will produce compression overload. This is a bad decision because it could permanently damage the ram. When using tonnage control (manual and CNC), be sure to use only the amount required for the torsion parts and do not exceed the tonnage threshold in the middle. Also, keep in mind that overload of the bender is only allowed when the bottom is compacted, cast, or air bent with dedicated tools. Select tool location If the required tonnage exceeds the concentrated weight limit at the center of the system, you may be able to complete the task off-center. However, you should first verify that the bender supplier allows eccentric loading to proceed. Eccentric work is acceptable as long as you follow the manufacturer's guidelines. If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088

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