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  • What are the basics of bending on a bending machine?
    What are the basics of bending on a bending machine? Feb 11, 2025
    First, the basic concept and classification of bending machine Step 1 Define A bending machine is a device that produces plastic deformation in a mold by applying pressure to a sheet metal to form a predetermined Angle or shape.   2. Main types Mechanical bending machine: pressure is provided by mechanical transmission (such as gears, crankshaft), simple structure but low precision, suitable for small machining. - Hydraulic bending machine: driven by hydraulic system, high pressure, high stability, suitable for medium and thick plate processing. Numerical control bending machine (CNC) : through the CNC system to control the bending Angle, pressure and rear stop material positioning, high precision, high efficiency, suitable for mass production of complex workpieces. - Servo electro-hydraulic bending machine: Combining hydraulic and servo motor technology, energy saving and fast response speed. Second, the core structure and function of the bending machine 1. Fuselage: The frame that supports the overall structure must have high rigidity to withstand bending forces. 2. Slide block: a pressure component that moves up and down to connect the upper die and apply pressure. 3. Workbench: a platform for fixing the lower die, usually equipped with an adjustable V-shaped slot. 4. Hydraulic system (hydraulic/electro-hydraulic model) : composed of oil pump, cylinder, valve group, etc., to control pressure and stroke. 5. Back Gauge: the key component of CNC bending machine, which is used for plate positioning and directly affects bending accuracy. 6. Numerical control system (CNC model) : input parameters (Angle, pressure, stroke) to control the bending process. Third, basic knowledge of bending process 1. Bending principle - Pressure is applied to the sheet through the die to cause plastic deformation of the material. - Key parameters: bending Angle, bending radius, bending force (related to material thickness and strength).   2. Material characteristics - Elastic modulus: the ability of the material to resist deformation (such as stainless steel, which needs over-bending compensation). - Minimum bending radius: Avoid material cracking, depending on material thickness and type. - Springback: The Angle bounce of the material after unloading needs to be compensated by bending or mold design.   3. Bending force calculation - Formula: 'P = (1.42 × σb × L × t²)/V' -σb: Material tensile strength (MPa) -L: Bending length (mm) -t: Material thickness (mm) -V: lower die opening width (mm)   Four, mold selection and use 1. Mold type - Upper die (Punch) : Common shapes include sharp knife die, curved knife die, gooseneck die. - Lower Die (DIE) : The bending radius is determined by the width of the V-shaped groove, which should be selected according to the thickness of the material (usually the width of the V-port = the thickness of the material ×8). - Special mold: used for rolling, flattening, multi-step molding and other processes.   2. Mold materials - Tool steel (Cr12MoV), alloy steel, heat treatment to improve wear resistance.   3. Matching principle - Ratio of plate thickness to V-groove width (usually 1:8) to avoid material deformation or mold damage.   5. Operation process and safety specifications 1. Procedure - Equipment inspection (hydraulic oil, lubrication system) → Select mold → input parameters (Angle, pressure) → Position plate → bending test → adjustment compensation → mass production.   2. Safety precautions - Wear protective gloves/glasses to avoid cutting the board burrs. - Do not put hands in the mold area. - Check the tightness of the hydraulic system regularly to prevent oil leakage.   Six, common problems and solutions 1. The rebound is too large - Solution: Increase bending Angle compensation, use mold with correction function or CNC system. 2. Bending crack - Reason: poor material ductility or bending radius is too small → Replace soft material or increase R Angle. 3. Size deviation - Calibrate rear stop, check mold wear or NC system parameters.   Seven, equipment selection and market positioning suggestions 1. Target customer analysis - Sheet metal processing plants, chassis cabinet manufacturers, auto parts companies, etc. 2. Equipment selection - Small enterprises: hydraulic CNC bending machine is recommended (economical and practical). - High-end market: servo electro-hydraulic bending machines or high-precision models with laser detection. 3. Technology trends - Intelligent: Integrated AI Angle compensation, automatic mold change system. - Energy saving: servo motor drive to reduce energy consumption. Maintenance and maintenance 1. Routine maintenance - Clean mold and table debris. - Check hydraulic oil level and oil quality. 2. Regular maintenance - Replace hydraulic oil filter every 500 hours. - Lubricate moving parts such as guide rails and lead screws.
  • What are the new generation of automated bending solutions?
    What are the new generation of automated bending solutions? Jan 22, 2025
    The next generation of automated bending solutions include the following:   1. Automatic bending machine: Automatic bending machine adopts advanced numerical control technology and mechanical structure, which can automatically complete the bending operation through program control. It has the characteristics of high precision, high efficiency and stability, and can realize the bending of complex shapes.   2. Robot-assisted bending system: This solution combines the robot with the bending machine to realize the automatic loading and unloading and positioning of the workpiece by the robot, and improves the automation of the entire bending process. Robot-assisted bending systems can be adapted to different sizes and shapes of workpieces and are flexible and versatile.   3. Intelligent control system: The new generation of automatic bending solutions also includes intelligent control systems using artificial intelligence and machine learning technology. This kind of system can automatically identify workpiece characteristics and process parameters by learning and optimizing algorithms, realize intelligent bending process control, and improve production efficiency and product quality.   4. Automatic process planning software: The automatic bending solution can also be equipped with advanced process planning software, which can automatically generate the optimal bending path and process parameters through three-dimensional modeling and simulation analysis of the workpiece, providing fast and accurate processing solutions, reducing manual intervention and improving production efficiency. The emergence of these new generation of automated bending solutions has made the bending process more intelligent, efficient and precise, meeting the modern manufacturing industry's requirements for fast, flexible and high-quality production.   If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088
  • What is the shearing process of the shearing machine?
    What is the shearing process of the shearing machine? Jan 11, 2025
    accurl shearing machine, the process of shearing involves cutting or shearing a material, usually sheet metal or plate, into smaller pieces or desired shapes. The shear exerts a large force on the material, causing it to yield and eventually fail along a predetermined shear line. The shearing process consists of the following steps: 1. Material Positioning: The sheet or plate of metal is properly positioned and aligned on the shear. This ensures accurate and precise cutting. 2. Gap adjustment: The distance between the upper and lower blades, called the shear gap, is adjusted according to the thickness of the material to be cut. 3. Activation: The shear is activated by applying a downward force to the upper blade while the lower blade remains fixed. The applied force causes the material to yield and break along the cutting line. 4. Cutting Action: The upper blade moves over the stationary lower blade, creating a shearing action that cuts the material cleanly. The sharp edges of the blades and the high force applied ensure a clean, straight cut. 5. Material Separation: Once the shearing action is complete, the upper blade retracts and the cut portion of the material is separated from the remaining sheet or plate. Shearing machines are commonly used in metal fabrication, including automotive, construction and manufacturing industries that require precise and efficient cutting of sheet or plate.   If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088
  • what is Cnc Turret Punching Machine?
    what is Cnc Turret Punching Machine? Jan 11, 2025
    Accurl  Cnc Turret Punching Machine, also known as a CNC punch press or simply a turret punch press, is a machine used for sheet metal processing. It is designed to punch holes, shapes and patterns in flat metal using a variety of punches and dies mounted in a rotating turret. The machine is controlled by a computerized numerical control (CNC) system that allows for precise and automated punching operations. The CNC Turret Punching Machine can be programmed to punch holes of different sizes, shapes and patterns in a variety of materials, including steel, aluminum and stainless steel. The turret on the machine accommodates multiple work stations, each containing a punch and corresponding die. The turret rotates to position the punch and die combination required for each stamping operation, providing quick and efficient tool changes. CNC turret punch presses offer several advantages, including high productivity, accuracy, versatility, and the ability to produce complex shapes and hole patterns. They are commonly used in the automotive, aerospace, electronics and metal fabrication industries for applications such as electrical enclosures, chassis, brackets and panels. The CNC punch and laser combined machine not only has servo punching processing technology, but also has the characteristics of high laser cutting efficiency and good cutting quality, which can realize punching holes, forming, laser cutting and other functions, and provide a new intelligent manufacturing solution for your production. The combined machine consists of a punch machine, a laser cutting system and an electrical system. The combined machine adopts a complete set of German Rexroth CNC system and drive.   If you have more ideas, please contact us! Tel : +86 -18855551088 Email : Info@Accurl.com Whatsapp/Mobile : +86 -18855551088
  • How to Choose Between NC and CNC Press Brake?
    How to Choose Between NC and CNC Press Brake? Jan 03, 2025
    Choosing between an NC Press Brake and a CNC Press Brake depends on several factors, including production needs, budget, part complexity, and desired level of automation. Here are some considerations to help guide your decision: Production Volume: Low to medium-volume production with simpler parts: An NC Press Brake might suffice. High-volume or complex production requiring multiple intricate bends: A CNC Press Brake will provide the necessary precision and automation. Part Complexity: If the parts are simple and do not require frequent changes or complex bending sequences, an NC press brake might be more cost-effective. If the parts involve complex geometries, multi-step operations, or tight tolerances, a CNC press brake will be more suitable. Budget: For businesses on a tight budget or with simpler bending needs, an NC press brake may be the better choice. For companies looking to maximize automation and reduce human error, the initial higher cost of a CNC press brake can be justified by the improvements in efficiency, quality control, and throughput. Workforce Skill Level: An NC press brake might require more skilled operators who are proficient in manual setup and adjustments. A CNC press brake is easier to operate with less technical expertise, as the machine itself compensates for many manual interventions. Summary: NC Press Brake: Suitable for simpler, low-to-medium volume production with straightforward bending requirements. Offers moderate precision and requires more manual setup. CNC Press Brake: Best for high-precision, complex tasks with high-volume production needs. It offers superior automation, flexibility, and efficiency but comes with a higher initial investment. Ultimately, the choice between NC and CNC depends on your specific manufacturing needs and how much complexity, automation, and precision are required for the jobs at hand. If you have more ideas, please contact us! Tel : +86 -18855551088 Email : Info@Accurl.com Whatsapp/Mobile : +86 -18855551088
  • What are the types of laser cutting machines?
    What are the types of laser cutting machines? Dec 27, 2024
    Laser cutting machine according to the type of laser source, the characteristics of cutting materials and cutting methods, can be divided into the following types: 1.CO2 laser cutting machine: using CO2 laser source, mainly suitable for cutting non-metallic materials, such as wood, plastic, leather, paper and so on. CO2 laser cutting machine has a high cutting speed and accuracy, widely used in crafts production, clothing textile, advertising signs and other industries.   2. Fiber laser cutting machine: The use of fiber laser source, suitable for metal materials (such as steel, aluminum alloy, copper, etc.) and some non-metallic materials cutting. Fiber laser cutting machine has the advantages of high efficiency, high precision and low maintenance cost, and is widely used in metal manufacturing, automobile manufacturing, aerospace and other fields.   3. Fiber laser beam cutting machine: The use of fiber laser source, the use of light to cut materials. This type of cutting machine has excellent performance and stability when cutting metal sheets at high speed, and is suitable for metal manufacturing, shipbuilding, steel structure and other industries.   4 carbon dioxide laser tube cutting machine: The use of carbon dioxide laser tube as a laser source, mainly used for cutting fine materials, such as fine wood, plexiglass, acrylic and so on. This type of cutting machine has high cutting precision and is suitable for crafts production, model production and other fields.   5. Fiberboard laser cutting machine: specially used for cutting fiberboard materials, common fiberboard materials are medium density fiberboard (MDF), particleboard, plywood and so on. Fiberboard laser cutting machine has the characteristics of high efficiency, high precision, good cutting quality, etc., and is widely used in furniture manufacturing, decorative materials and other fields.   These types of laser cutting machines play an important role in different application areas and material cutting needs, and choose the right laser cutting machine model according to the specific cutting requirements and materials。 If you have more ideas, please contact us! Tel : +86 -18855551088 Email : Info@Accurl.com Whatsapp/Mobile : +86 -18855551088
  • What is the servo system of cnc press brake?
    What is the servo system of cnc press brake? Dec 20, 2024
    accurl press brake is the key component for controlling the movement of the bending machine. By precisely controlling the speed, position and torque of the motor, the servo system enables the table and upper die of the bending machine to carry out accurate movement according to the program, so as to complete various bending operations. A servo system usually consists of the following components: 1. Servo motor: electric drive device, through the motor rotation to drive the main movement of the bending machine, such as the up and down movement of the upper and lower die, or the precise control of the bending Angle. 2. Servo driver: Control the speed and steering of the servo motor to ensure the precise operation of the motor according to the predetermined procedure. The drive receives instructions from the CNC control system and translates them into actions that the motor can perform. 3.CNC control system: It is usually realized by the computer numerical control (CNC) system, which calculates and outputs the control instructions according to the data input by the program, so as to control the action of the servo drive and the motor. 4. Feedback system: The position, speed and torque of the motor are monitored in real time through sensors (such as encoders), and the data is fed back to the control system to ensure that the system is accurately adjusted and any errors are corrected. The advantages of servo system are high precision, high efficiency and high flexibility. It enables the bending machine to perform a variety of complex bending operations, and can precisely control the bending Angle, bending depth and speed, improving production efficiency and processing quality.   In short, the servo system enables CNC bending machines to perform automated bending operations efficiently and precisely through sophisticated motor control and feedback mechanisms. If you have more ideas, please contact us! Tel : +86 -18855551088 Email : Info@Accurl.com Whatsapp/Mobile : +86 -18855551088
  • Are CNC bending machines accurate?
    Are CNC bending machines accurate? Dec 13, 2024
    Accurl CNC bending machine is a kind of precision equipment, its use accuracy depends on several factors, including the design of the machine and quality, operator skill levels and the properties of materials, etc. In general, a good CNC bending machine can achieve a high degree of accuracy when set up and operated correctly. Here are some key factors that affect the accuracy of CNC bending machines:   1. Equipment quality: high-quality CNC bending machine after accurate design and manufacturing, with a stable structure and precision movement system, can provide higher accuracy.   2. Programming and setting: Correct programming and setting is the key to ensuring accuracy. The operator should set the correct parameters according to the properties of the material, bending Angle and bending process.   3. Fixture and mold: The appropriate fixture and mold can ensure the stable fixing of the workpiece and the correct bending shape. The quality of the design and machining of fixtures and molds is critical to accuracy.   4. Material properties: Different materials have different bending characteristics, including elasticity, plasticity, bending limit, etc. The operator should understand and consider the properties of the material to avoid excessive or insufficient bending.   5. Operator skills: The operator's experience and skill level have a great impact on the accuracy of the CNC bending machine. Skilled operators are able to correctly understand and execute programming instructions for accurate operations and adjustments.   It should be noted that even high-quality CNC bending machines may have certain errors. Therefore, when performing critical and precision-demanding bending processes, testing and fine-tuning may be required to ensure final accuracy.   In general, correct Settings, appropriate parameter selection, good material handling and skilled operators are the keys to ensure the accuracy of CNC bending machines. Highly accurate bending results can be obtained by following the correct operating procedures and quality control standards. If necessary, please visit our official website for more information about the bending machine! Website: www.accurlpressbrake.com
  • What is the automatic bending Angle measurement system of CNC bending machine?
    What is the automatic bending Angle measurement system of CNC bending machine? Dec 04, 2024
    The accurl automatic bending Angle measurement system of CNC bending machine is a system used to measure and adjust the bending Angle of CNC bending machine. It usually consists of sensors, data acquisition devices, control systems and display devices.   The sensor is usually an Angle sensor installed on a CNC bending machine to measure the Angle change during the bending process in real time. These sensors can be photoelectric sensors, laser sensors or displacement sensors, etc., which can accurately detect the bending Angle of the workpiece.   The data acquisition device is responsible for receiving the Angle data measured by the sensor and transmitting it to the control system for processing and analysis. These data acquisition devices usually output measurement results in the form of digital signals.   The control system is the core of the whole automatic bending Angle measurement system, which is responsible for receiving and processing the measured Angle data, and comparing and adjusting based on the preset bending parameters. The control system usually adopts microprocessor or embedded system to realize automatic control and adjustment. Display devices are used to present measurement results to operators or engineers in an intuitive manner. Common display devices include liquid crystal displays or computer screens that display measured Angle values, graphical representations, or other relevant information to help the operator make immediate judgments and adjustments.   Through the automatic bending Angle measurement system of the CNC bending machine, the operator can monitor the bending Angle of the workpiece in real time, accurately control and adjust the working parameters of the CNC bending machine to meet the precise processing requirements, improve production efficiency and product quality. This kind of automation system can greatly simplify the operation process, reduce the human error, and improve the production efficiency and precision. Welcome to consult more bending machine related knowledge!
  • The principle and application of laser cutting machine
    The principle and application of laser cutting machine Sep 06, 2023
    Accurl Laser cutting machine is a kind of equipment that uses high energy laser beam to cut materials. Its principle of use is based on the laser's high-energy focusing and thermal effect. The following is the basic principle and main application scenarios of laser cutting machine:   Principle of use:   Laser source: Laser cutting machines use high-energy laser sources, usually CO2 lasers or fiber lasers. The laser beam produced by the laser source has high density and high energy. Focusing lens: The laser beam is focused through the focusing lens, concentrating its energy into a very small focus, forming a spot of high energy density. Material cutting: The focused laser beam is accurately illuminated on the material to be cut. The high energy of the laser beam will heat the material and melt or evaporate, and by controlling the motion path of the cutting head, the precise cutting of the material can be achieved.   Application scenario:   Metal cutting: Laser cutting machine can be used for cutting metal materials (such as steel, aluminum, stainless steel, etc.). It is widely used in metal products processing, metal structure manufacturing, automobile manufacturing and other fields. Wood cutting: Laser cutting machine can accurately cut wood for furniture manufacturing, wood crafts production and other fields. Plastic cutting: Laser cutting machine can cut a variety of plastic materials, suitable for plastic products processing, plastic parts manufacturing, etc. Textile cutting: Laser cutting machine can cut textiles, leather and other materials for textile processing, clothing manufacturing and other industries. Sign engraving: Laser cutting machine can also carry out sign engraving, used to make trademarks, signs, crafts and so on. Laser cutting machine has the advantages of high precision, high efficiency and flexibility, and is widely used in industrial production and manufacturing fields, which can realize the precise cutting and engraving needs of different materials. Contact us to give you the most professional reply and detailed price.
  • Introduction and use of CNC bending machine
    Introduction and use of CNC bending machine Sep 06, 2023
    Numerical Control Bending Machine (Computer Numerical Control Bending Machine) is a kind of equipment that uses numerical control technology to bend metal sheets. It controls components such as servo motors, hydraulic systems and fixtures through a control system to achieve accurate bending and shape adjustment of sheet metal.   The use of CNC bending machine is as follows:   Set processing parameters: On the operating interface of the CNC bending machine, set the required processing parameters, including the width, thickness, bending Angle, bending length, etc.   Adjusting the fixture: the metal sheet to be processed is fixed on the fixture of the CNC bending machine, and the position and size of the fixture are adjusted as needed to ensure the stability of the sheet and the correct bending position.   Writing machining program: using the control system of CNC bending machine, writing machining program. The machining program generally describes the bending path and process requirements by means of input instructions, selection of tools and deviation compensation.   Loading machining program: the written machining program is loaded into the control system of the CNC bending machine.   Start processing: In the case of confirming the processing parameters and the position of the fixture, start the CNC bending machine and begin the automatic bending processing. The CNC bending machine precisely controls the bending Angle and force by controlling the servo motor and hydraulic system according to the preset machining program.   Inspection processing results: After the processing is completed, the bent metal sheet is removed from the fixture and the quality inspection is carried out to ensure that it meets the design requirements.   CNC bending machine has a high degree of automation and precision performance, widely used in metal manufacturing, aerospace, automobile manufacturing, home appliance manufacturing and other industries, for mass production and customized production of metal sheet bending processing. It greatly improves processing efficiency and product quality, reduces labor costs and human errors, and can adapt to a variety of complex bending shape requirements.     Contact us to give you the most professional reply and detailed price.
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