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  • CNC Punching Machine Troubleshooting: 5 Common Errors and Fixes.
    CNC Punching Machine Troubleshooting: 5 Common Errors and Fixes. Apr 08, 2025
    Here’s a practical guide to troubleshooting 5 common CNC punching machine errors, including symptoms, causes, and actionable fixes to minimize downtime and ensure precision: 1. Misalignment or Off-Center Punching Symptoms:   - Holes/features not matching the programmed position.   - Uneven material deformation or burrs.     Causes:   - Worn tool holders or loose dies.   - Incorrectly calibrated machine axes.   - Sheet slippage due to improper clamping.     Fixes:   - Check tool alignment: Use a dial indicator to verify punch/die concentricity.   - Re-calibrate the machine: Perform axis calibration via the CNC control panel.   - Secure the material: Ensure clamps or vacuum systems hold the sheet firmly.     2. Tool Breakage or Premature Wear  Symptoms:   - Chipped or cracked punches.   - Inconsistent hole quality (e.g., ragged edges).     Causes:   - Excessive tonnage for the tool/material.   - Incorrect tool clearance or lubrication.   - Hardened/dirty material damaging the tool.     Fixes:   - Adjust tonnage: Match punch force to material thickness/type (e.g., 30 tons for 6mm steel).   - Lubricate tools: Apply anti-seize grease to punches and dies.   - Inspect material: Remove surface debris (rust, scale) before processing.   3. Material Feeding Errors Symptoms:   - Sheet not advancing correctly.   - Misaligned features across the sheet.   Causes:   - Worn feed rollers or servo motor issues.   - Incorrect program parameters (e.g., feed rate, step distance).   - Debris blocking the material path.   Fixes:   - Clean the feed system: Remove metal chips or dirt from rollers and guides.   - Replace worn rollers: Check for flat spots or uneven wear.   - Verify program settings: Ensure step distance matches the sheet’s actual dimensions.     4. CNC Control/Software Glitches  Symptoms:   - Machine stops mid-program.   - Incorrect tool selection or erratic movements.     Causes:   - Corrupted program files or outdated firmware.   - Electrical interference or faulty wiring.     Fixes:   - Reboot the CNC controller: Power-cycle the system to reset errors.   - Re-upload the program: Transfer the file again to eliminate corruption.   - Check wiring connections: Inspect cables for loose terminals or damage.     5. Excessive Noise or Vibration  Symptoms:   - Loud knocking or grinding sounds during operation.   Visible machine shaking. If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088
  • Turret vs Single Head CNC Punch Presses: Which Fits Your Production Needs?
    Turret vs Single Head CNC Punch Presses: Which Fits Your Production Needs? Apr 08, 2025
    When deciding between turret and single-head CNC punch presses, the choice hinges on your production volume, part complexity, material requirements, and cost considerations. Here’s a detailed comparison based on their features and applications: 1. Tooling Flexibility and Production Efficiency  - Turret Presses:     - Equipped with a rotating turret holding multiple tools (up to 60) that can be automatically indexed into position.     - Ideal for low-to-medium volume production or prototyping, as they eliminate the need for custom tooling for each part.     - Enable rapid processing of complex shapes(e.g., grilles, panels) by combining multiple tools and strokes.     - Achieve speeds of 600 strokes per minute, optimizing time for repetitive tasks.     - Single-Head Presses:     - Use one tool at a time, requiring manual or semi-automatic tool changes.     - Better suited for high-volume, simple parts where tooling changes are infrequent.     - Less versatile for intricate designs but excel in high-force applications (e.g., thick metal sheets).     2. Cost and Setup Time  - Turret Presses:     - Lower initial tooling costs due to standardized punch/die sets.     - Reduced setup time for multi-step operations, as tools are pre-loaded in the turret.     - Higher machine complexity increases upfront investment but saves long-term costs for diversified production.     - Single-Head Presses:     - Lower machine purchase costs for basic models.     - Higher operational costs for complex jobs due to frequent tool changes and custom tooling requirements.     3. Material Handling and Power   - Turret Presses:     - Optimized for thin-to-medium gauge materials (e.g., sheet metal).     - Limited punching force compared to single-head presses but sufficient for most standard applications.     - Single-Head Presses:     - Deliver higher tonnage (e.g., up to 200 tons), making them suitable for thick materials or heavy-duty stamping.     - Less efficient for lightweight materials due to slower cycle times.     4. Automation and Precision - Turret Presses:     - Often integrated with CNC systems for automated tool selection and path optimization.     - Advanced models combine punching with laser cutting or forming, streamlining multi-process workflows.     - Ensure precision for intricate geometries through synchronized turret rotation and sheet positioning.     - Single-Head Presses:     - Simpler operation but rely on manual adjustments for tool alignment.     - Limited automation unless paired with robotic loaders, which increases complexity.     5. Best Applications   - Choose a Turret Press If:     - Producing varied, small-to-medium batches (e.g., HVAC components, electronic enclosures).     - Requiring fast prototyping or frequent design changes.     - Prioritizing versatility over raw power.     - Choose a Single-Head Press If:     - Running high-volume, standardized parts (e.g., automotive brackets).     - Working with thick materials needing high-force punching.     - Budget constraints favor simpler, lower-maintenance machinery.   If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088
  • Accurl Press Brake Setup & Installation Guide
    Accurl Press Brake Setup & Installation Guide Mar 28, 2025
    The bending machine is the most expensive to install. Analytical sketch The operator must be fully familiar with its components. If the part has already been manufactured, it may not be necessary to modify the design, but ultimately the operator must understand that: Material type and density. Flange dimensions and tolerances. Necessary Angle and Angle tolerances. Angle inside the arc. Blank size. In the absence of any of these data, supervisors will need to make educated assumptions. The part is now at risk of being inaccurate. An important initial step is to obtain detailed drawings.   Tool selection The sketch is used to select the tool. There are several options for you to choose from: air bending, bottom bending, coinage or custom use. For example, if the layout requires a bottom tool and the internal arc length is equal to the metal density. For that particular type of machine, you should use a tool with at least the same precision as the tool manufacturer recommends. No matter how accurately the bending machine is installed, worn equipment will not produce the right product.   Calculated tonnage It should be easy for the operator to estimate the tonnage required. Regarding air bending, there seem to be tonnage charts available. A reasonable calculation for bottom bending is nearly three times the air bending tonnage. Stamping requires about eight times the bending tonnage of air. The supplier will provide tonnage estimates for custom application tools. Do not attempt to bend until you have determined the tonnage required and compared it to the tonnage provided.   Select a bending machine If you have only one press in your workshop, you can skip this step. If you have more than one press, make sure that the press you choose is best for the task at hand. The center of the press has a tonnage per inch limit. Multiply the length of the side panels by 0.6 to find the tonnage per inch of the press, then start dividing your estimate by the tonnage of the machine. For items 12 inches wide, the maximum tonnage of the machine center should not be higher than 25 tons. 25 tons over 12 inches will produce compression overload. This is a bad decision because it could permanently damage the ram. When using tonnage control (manual and CNC), be sure to use only the amount required for the torsion parts and do not exceed the tonnage threshold in the middle. Also, keep in mind that overload of the bender is only allowed when the bottom is compacted, cast, or air bent with dedicated tools. Select tool location If the required tonnage exceeds the concentrated weight limit at the center of the system, you may be able to complete the task off-center. However, you should first verify that the bender supplier allows eccentric loading to proceed. Eccentric work is acceptable as long as you follow the manufacturer's guidelines. If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088
  • Is Nitrogen or Oxygen Better for Laser Cutting?
    Is Nitrogen or Oxygen Better for Laser Cutting? Mar 21, 2025
    In laser cutting, the choice of nitrogen (N₂) and oxygen (O₂) mainly depends on the type of material to be cut, cutting quality requirements, and cost effectiveness. The following is a comparative analysis of the two and suggestions for applicable scenarios:   The applicability of nitrogen (N₂) Advantages: 1. No oxidation cutting - Applicable materials: stainless steel, aluminum, titanium alloy, brass and other non-ferrous metals or high reflective materials. - Effect: Nitrogen as an inert gas can prevent the oxidation reaction between the material and oxygen during the cutting process, and the edge of the incision is smooth and no oxide layer, reducing the need for subsequent grinding or painting.   2. High surface quality - Clean cutting surface, suitable for precision machining with strict surface requirements (such as medical equipment, electronic product parts).   3. Avoid slag residue - High purity nitrogen (more than 99.9%) can effectively blow molten metal under high pressure, reducing slag adhesion.   Cons: 1. High cost - Large nitrogen consumption (high pressure, high flow), and high purity nitrogen is expensive, especially for thick plate cutting costs significantly increased. 2. The cutting speed is slow - No exothermic reaction, completely dependent on laser energy to melt the material, cutting speed is lower than oxygen assisted cutting.   Second, the applicability of oxygen (O2) Advantages: 1. Exothermic reaction accelerates cutting - Applicable material: carbon steel (such as low carbon steel, medium carbon steel) - Principle: Oxygen reacts with high temperature metal oxidation (Fe + O₂ → FeO + heat), releasing additional heat energy and significantly increasing cutting speed (30% to 50% faster than nitrogen).   2. Good economy - Low oxygen cost, and due to reaction heat release can reduce laser power requirements, suitable for high-volume carbon steel processing.   3. Advantages of thick plate cutting - For thick carbon steel plates (such as more than 20mm), oxygen assistance can effectively penetrate and maintain cutting efficiency.   Cons: 1. Oxidation problem - The edge of the cut will form an oxide layer (black or yellow), requiring subsequent treatment (such as grinding, painting), affecting the surface quality. 2. Not applicable to non-ferrous metals - Aluminum, stainless steel and other materials cut in oxygen tend to produce high melting point oxides (such as Al₂O₃), resulting in poor cutting quality or even failure. Iii. Other precautions 1. Gas purity requirements - Nitrogen: ≥99.9% (recommended for stainless steel cutting more than 99.99%). - Oxygen: purity ≥99.5% to avoid impurities affecting reaction efficiency. 2. Gas pressure and flow Nitrogen usually requires a higher pressure (e.g., 20 to 30Bar) to blow away the melt. - Low oxygen pressure (e.g. 10 to 15Bar), but subject to material thickness adjustment. 3. Alternatives - Air cutting: the lowest cost, but only suitable for thin carbon steel or the quality of the scene is not high, the incision oxidation is obvious. - Mixed gas: Some scenarios use nitrogen-oxygen mixture (such as cutting galvanized sheet), balancing speed and oxidation problems. In SUMMARY: - Nitrogen: If the cutting material is non-ferrous metal such as stainless steel or aluminum, or the incision finish is required (such as appearance parts and precision parts). Choose oxygen: if cutting carbon steel and pursuing efficiency and cost advantages, especially suitable for thick plate processing. - Trade-off between economy and quality: nitrogen is preferred for high value-added products, oxygen is preferred for high-volume carbon steel processing. Flexible gas selection according to specific needs can significantly improve laser cutting efficiency and control costs.   If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088
  • How much does it cost to run a laser cutter?
    How much does it cost to run a laser cutter? Mar 14, 2025
    1. Classification by power and application 1. High power fiber laser cutting machine -1000W-3000W: The price is concentrated in 220,000 to 300,000 yuan. For example: - 1500W-3000W fiber laser cutting machine price is about 258,000 yuan/set; - 1000W fiber laser cutting machine quote 220,000 yuan/set. 2. Low - and medium-power devices - Small or non-metal cutting machines: a wide range of prices, such as: - The price of fabric and acrylic cutting machine is 10,000-65,000 yuan; - Some educational or handicraft engraving machines are priced as low as 5,500 yuan, but high-end models can reach 470,000 yuan. 2. Classification by equipment type 1. Tube laser cutting machine - Pipe cutting machine price from 10,000 yuan to 43,000 yuan (12000W pipe cutting machine) range. 2. Plexiglass/non-metal cutting machine - The average price of plexiglass laser cutting machine is about 22,000 yuan, as low as 7,500 yuan (such as photo frame cutting machine), as high as 65,000 yuan (multi-material compatible type). 3. CNC laser cutting machine - Automatic CNC equipment is more expensive, such as: - Some large gantry equipment quoted up to 300,000 yuan. 3. Other cost factors 1. Certification and maintenance costs - CE certification cost about 100 yuan/time; - Device unlock service (such as malicious lock) costs 3000 yuan/time. 2. Consumables and accessories - Laser cutting machine cable about 2.78 yuan/meter; - Dust filter cylinder and other accessories price as low as 75 yuan/piece. 4. Price trends and suggestions - Low price equipment need to be cautious: some of the price 1 yuan or abnormally low may be accessories or price errors, need to verify the specific configuration. On-demand selection: High-power optical fiber equipment is required for metal cutting, and CO2 laser models can be selected for non-metal or small processing. For details, see application scenarios and budgets.   If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088
  • What materials can a fiber laser cut?
    What materials can a fiber laser cut? Mar 07, 2025
    Fiber laser cutting machine with its high power density, high precision and high efficiency characteristics, widely used in the processing of a variety of materials, especially good at metal cutting. The following is the main material classification and precautions for its application: First, metal materials (main application areas) 1. Carbon steel (Mild steel) - Excellent cutting effect, can handle a wide range of thickness (usually up to 30mm, high power models up to 50mm or more) - Smooth incision, controllable oxidation layer, suitable for automobile manufacturing, mechanical processing, etc. 2. Stainless Steel - Suitable for thin sheet to medium thick plate (common thickness 0.5~20mm), oxidation cutting or nitrogen protected cutting (to avoid oxidation). - Commonly used in food machinery, medical equipment and other industries with high surface quality requirements. 3. Aluminum and aluminum alloys - Cutting challenges: High reflectivity can cause laser damage, requiring the use of anti-reflective coatings or dedicated models. - The applicable thickness is usually thin (≤10mm), and it is widely used in aviation and electronics industries. 4. Copper (pure copper, brass, bronze) - High reflectivity, high power laser (≥2000W) and nitrogen assisted cutting. - Commonly used for precision components such as electrical components and radiators. 5. Other metals Titanium alloy: common in the aerospace field, requires inert gas protection to prevent oxidation. Nickel alloys (such as Inconel) : high temperature resistant materials, suitable for energy and chemical equipment. - Galvanized sheet: commonly used in the construction industry, pay attention to zinc vapor emissions when cutting. Two. Non-metallic materials (limited application) The fiber laser wavelength (1.06μm) has a low absorption rate for non-metals, and it is generally not recommended to cut the following materials, but there are still individual cases: 1. Some plastics: such as ABS, acrylic (the edge may be carbonized), need low power, high-speed cutting. 2. Composite material: carbon fiber reinforced material (CFRP) can be cut, but it is easy to layer, requiring fine parameter adjustment. 3. Precautions: - Cutting non-metals may produce toxic gases (such as chlorine), requiring strict ventilation. - Non-metallic cutting is more recommended CO2 laser (wavelength 10.6μm, higher absorption rate).     Third, not applicable materials  1. Wood, leather, cloth: easy to burn, serious edge coking, low efficiency. 2. Glass and ceramics: brittle materials, laser thermal stress is easy to lead to fragmentation. 3. When high reflective materials are not processed: such as mirror copper and aluminum, special processes are required to prevent damage to the laser head. Four. Key influencing factors 1. Laser power: High power (such as 6000W or more) can improve cutting thickness and efficiency. 2. Auxiliary gas: - Oxygen: enhanced carbon steel cutting ability (oxidation reaction heat release). - Nitrogen: used for non-oxidation cutting of stainless steel and aluminum, the gas purity is high. 3. Material surface state: Oil, coating or rust may affect the cutting quality.   Sum up The core advantage of fiber laser cutting machine is metal processing, especially the efficient cutting of stainless steel and carbon steel; Specific configuration is required for highly reflective metals (copper, aluminum); Non-metal cutting capacity is limited, need to choose carefully. In practical applications, parameters should be adjusted according to material characteristics and safety specifications should be strictly observed.
  • Laser cutting machine how to innovate sheet metal processing: efficient, accurate choice of the future
    Laser cutting machine how to innovate sheet metal processing: efficient, accurate choice of the future Feb 27, 2025
    1. Industry pain points and laser cutting machine solutions - Limitations of traditional processes: describe the problems of low efficiency, poor accuracy, and waste of materials in traditional sheet metal processing such as cutting, stamping, and flame cutting. - Laser cutting breakthrough: - High precision: laser beam focusing to 0.01mm, cutting accuracy up to ±0.1mm, suitable for automotive brake pads, precision medical equipment and other complex parts. High efficiency: Cutting speed is 30% faster than plasma, and the cost is reduced by more than 70%. - Environmental protection: no waste gas pollution, reduce the subsequent grinding process. 2. Industry application cases to enhance persuasion - Medical equipment: TRUMPF laser cutting machines are used in the production of precision instruments such as endoscopes to meet the needs of the medical industry for high cleanliness. - Automobile manufacturing: Honda and Yutong buses use a robot laser cutting system to achieve a molding of doors, wheels and other parts, and the accuracy is increased by 50%. - Ships and new energy: CO₂ laser cutting machine replaces the traditional process in the shipbuilding industry, cutting steel plates with a thickness of 30mm, saving 15% of materials. - Smart home and building: Through the mortise structure design, the sheet metal parts after laser cutting can be directly bent and welded, reducing the use of fixtures and shortening the construction period by 30%. 3. Technical advantages and innovations - Flexible production: Support small batch customized orders, quickly switch graphics through CAD design, to meet the diverse needs of decoration, communication equipment and other industries. - Intelligent upgrade: - Optical fiber transmission technology eliminates traditional lens calibration and ADAPTS to complex environments (such as high-temperature workshops). - Robot integrated systems such as the Staubli RX160L enable 3D cutting in the automotive and aerospace sectors. - Cost control: Reduce energy consumption by 20% by optimizing focus position (e.g., 0 focal length cutting) and gas usage. 4. Synergy with bending process - Integrated processing process: the sheet after laser cutting can directly enter the bending process, reduce handling errors, and improve the overall efficiency (suitable for box and cabinet manufacturing).     From medical to aerospace, laser cutting technology is redefining the boundaries of manufacturing. Ask now for your customized sheet metal processing solution!" Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088
  • Use hydraulic guillotine shearing machine what are the advantages compared with ordinary mechanical shearing machine?
    Use hydraulic guillotine shearing machine what are the advantages compared with ordinary mechanical shearing machine? Feb 20, 2025
    Hydraulic Guillotine Shearing Machine has the following significant advantages over ordinary mechanical shearing machine, and is suitable for industrial production scenarios with high requirements for precision, efficiency and safety:   1. Stronger shearing capacity - Large tonnage advantage: The hydraulic system provides shearing force through cylinder pressure, which can easily cope with thicker and harder materials (such as stainless steel, alloy steel plate), especially suitable for heavy-duty processing. - Stable output: The hydraulic transmission pressure is uniform, and the shearing process is smooth, avoiding the shearing force fluctuation caused by inertia of the mechanical type.   2. Higher precision and controllability - Precise adjustment: The blade gap, shearing angle and back stop position can be accurately controlled through the CNC system, and the repeated positioning accuracy can reach ±0.1mm, which is suitable for high-precision processing. - Intelligent control: Support programming to set multi-step shearing parameters to realize complex process automation (such as multi-size batch shearing).   3. Safety and reliability - Overload protection: The hydraulic system has its own overflow valve, which automatically unloads when overpressure occurs to avoid equipment damage; mechanical shearing machines are prone to gear or crankshaft breakage due to overload. - Safety protection: Standard safety devices such as photoelectric protection and two-hand operation buttons reduce the risk of work-related injuries.   4. Flexible operation and wide adaptability - Stepless speed regulation: The shearing speed can be adjusted according to the thickness of the material, with high-speed shearing of thin plates (hydraulic fast-drop technology) and slow speed to ensure accuracy of thick plates. - Multi-function expansion: Angle compensation and automatic feeding system can be added to meet complex requirements such as pre-bending treatment and special-shaped parts processing.   5. Energy consumption and maintenance optimization - Energy-saving design: The motor runs at low consumption when unloaded, which saves energy significantly in long-term use compared to the mechanical continuously running gear transmission. - Convenient maintenance: The hydraulic system is modularly designed, and faults are easy to diagnose; mechanical shearing machines require frequent lubrication and replacement of wearing parts (such as clutches and bearings).   6. Low noise and long life - Friendly working environment: Hydraulic drive noise is usually less than 75dB, while mechanical gear meshing noise can reach more than 85dB. - Durability: The hydraulic system has little wear, key components (such as cylinder seals) have a long life, and the overall equipment service life can reach more than 10 years.   7. Comparison of applicable scenarios - Hydraulic shearing machine: suitable for medium and thick plates (4-20mm), high precision, and multi-batch variable size processing, such as shipbuilding and engineering machinery. - Mechanical shearing machine: suitable for simple shearing of thin plates (<6mm) and large batches of fixed sizes, with low cost but limited functions. Summary: Hydraulic shearing machines have significant advantages in accuracy, safety, and adaptability, and are especially suitable for industries with high requirements for processing quality; while ordinary mechanical shearing machines are characterized by low cost and simple operation, suitable for basic needs. Enterprises can make comprehensive choices based on material type, production scale and budget.   If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088
  • What are the basics of bending on a bending machine?
    What are the basics of bending on a bending machine? Feb 11, 2025
    First, the basic concept and classification of bending machine Step 1 Define A bending machine is a device that produces plastic deformation in a mold by applying pressure to a sheet metal to form a predetermined Angle or shape.   2. Main types Mechanical bending machine: pressure is provided by mechanical transmission (such as gears, crankshaft), simple structure but low precision, suitable for small machining. - Hydraulic bending machine: driven by hydraulic system, high pressure, high stability, suitable for medium and thick plate processing. Numerical control bending machine (CNC) : through the CNC system to control the bending Angle, pressure and rear stop material positioning, high precision, high efficiency, suitable for mass production of complex workpieces. - Servo electro-hydraulic bending machine: Combining hydraulic and servo motor technology, energy saving and fast response speed. Second, the core structure and function of the bending machine 1. Fuselage: The frame that supports the overall structure must have high rigidity to withstand bending forces. 2. Slide block: a pressure component that moves up and down to connect the upper die and apply pressure. 3. Workbench: a platform for fixing the lower die, usually equipped with an adjustable V-shaped slot. 4. Hydraulic system (hydraulic/electro-hydraulic model) : composed of oil pump, cylinder, valve group, etc., to control pressure and stroke. 5. Back Gauge: the key component of CNC bending machine, which is used for plate positioning and directly affects bending accuracy. 6. Numerical control system (CNC model) : input parameters (Angle, pressure, stroke) to control the bending process. Third, basic knowledge of bending process 1. Bending principle - Pressure is applied to the sheet through the die to cause plastic deformation of the material. - Key parameters: bending Angle, bending radius, bending force (related to material thickness and strength).   2. Material characteristics - Elastic modulus: the ability of the material to resist deformation (such as stainless steel, which needs over-bending compensation). - Minimum bending radius: Avoid material cracking, depending on material thickness and type. - Springback: The Angle bounce of the material after unloading needs to be compensated by bending or mold design.   3. Bending force calculation - Formula: 'P = (1.42 × σb × L × t²)/V' -σb: Material tensile strength (MPa) -L: Bending length (mm) -t: Material thickness (mm) -V: lower die opening width (mm)   Four, mold selection and use 1. Mold type - Upper die (Punch) : Common shapes include sharp knife die, curved knife die, gooseneck die. - Lower Die (DIE) : The bending radius is determined by the width of the V-shaped groove, which should be selected according to the thickness of the material (usually the width of the V-port = the thickness of the material ×8). - Special mold: used for rolling, flattening, multi-step molding and other processes.   2. Mold materials - Tool steel (Cr12MoV), alloy steel, heat treatment to improve wear resistance.   3. Matching principle - Ratio of plate thickness to V-groove width (usually 1:8) to avoid material deformation or mold damage.   5. Operation process and safety specifications 1. Procedure - Equipment inspection (hydraulic oil, lubrication system) → Select mold → input parameters (Angle, pressure) → Position plate → bending test → adjustment compensation → mass production.   2. Safety precautions - Wear protective gloves/glasses to avoid cutting the board burrs. - Do not put hands in the mold area. - Check the tightness of the hydraulic system regularly to prevent oil leakage.   Six, common problems and solutions 1. The rebound is too large - Solution: Increase bending Angle compensation, use mold with correction function or CNC system. 2. Bending crack - Reason: poor material ductility or bending radius is too small → Replace soft material or increase R Angle. 3. Size deviation - Calibrate rear stop, check mold wear or NC system parameters.   Seven, equipment selection and market positioning suggestions 1. Target customer analysis - Sheet metal processing plants, chassis cabinet manufacturers, auto parts companies, etc. 2. Equipment selection - Small enterprises: hydraulic CNC bending machine is recommended (economical and practical). - High-end market: servo electro-hydraulic bending machines or high-precision models with laser detection. 3. Technology trends - Intelligent: Integrated AI Angle compensation, automatic mold change system. - Energy saving: servo motor drive to reduce energy consumption. Maintenance and maintenance 1. Routine maintenance - Clean mold and table debris. - Check hydraulic oil level and oil quality. 2. Regular maintenance - Replace hydraulic oil filter every 500 hours. - Lubricate moving parts such as guide rails and lead screws.
  • What are the new generation of automated bending solutions?
    What are the new generation of automated bending solutions? Jan 22, 2025
    The next generation of automated bending solutions include the following:   1. Automatic bending machine: Automatic bending machine adopts advanced numerical control technology and mechanical structure, which can automatically complete the bending operation through program control. It has the characteristics of high precision, high efficiency and stability, and can realize the bending of complex shapes.   2. Robot-assisted bending system: This solution combines the robot with the bending machine to realize the automatic loading and unloading and positioning of the workpiece by the robot, and improves the automation of the entire bending process. Robot-assisted bending systems can be adapted to different sizes and shapes of workpieces and are flexible and versatile.   3. Intelligent control system: The new generation of automatic bending solutions also includes intelligent control systems using artificial intelligence and machine learning technology. This kind of system can automatically identify workpiece characteristics and process parameters by learning and optimizing algorithms, realize intelligent bending process control, and improve production efficiency and product quality.   4. Automatic process planning software: The automatic bending solution can also be equipped with advanced process planning software, which can automatically generate the optimal bending path and process parameters through three-dimensional modeling and simulation analysis of the workpiece, providing fast and accurate processing solutions, reducing manual intervention and improving production efficiency. The emergence of these new generation of automated bending solutions has made the bending process more intelligent, efficient and precise, meeting the modern manufacturing industry's requirements for fast, flexible and high-quality production.   If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088
  • What is the shearing process of the shearing machine?
    What is the shearing process of the shearing machine? Jan 11, 2025
    accurl shearing machine, the process of shearing involves cutting or shearing a material, usually sheet metal or plate, into smaller pieces or desired shapes. The shear exerts a large force on the material, causing it to yield and eventually fail along a predetermined shear line. The shearing process consists of the following steps: 1. Material Positioning: The sheet or plate of metal is properly positioned and aligned on the shear. This ensures accurate and precise cutting. 2. Gap adjustment: The distance between the upper and lower blades, called the shear gap, is adjusted according to the thickness of the material to be cut. 3. Activation: The shear is activated by applying a downward force to the upper blade while the lower blade remains fixed. The applied force causes the material to yield and break along the cutting line. 4. Cutting Action: The upper blade moves over the stationary lower blade, creating a shearing action that cuts the material cleanly. The sharp edges of the blades and the high force applied ensure a clean, straight cut. 5. Material Separation: Once the shearing action is complete, the upper blade retracts and the cut portion of the material is separated from the remaining sheet or plate. Shearing machines are commonly used in metal fabrication, including automotive, construction and manufacturing industries that require precise and efficient cutting of sheet or plate.   If you have more ideas, please contact us! Tel: +86 -18855551088 Email: Info@Accurl.com Whatsapp/Mobile: +86 -18855551088
  • what is Cnc Turret Punching Machine?
    what is Cnc Turret Punching Machine? Jan 11, 2025
    Accurl  Cnc Turret Punching Machine, also known as a CNC punch press or simply a turret punch press, is a machine used for sheet metal processing. It is designed to punch holes, shapes and patterns in flat metal using a variety of punches and dies mounted in a rotating turret. The machine is controlled by a computerized numerical control (CNC) system that allows for precise and automated punching operations. The CNC Turret Punching Machine can be programmed to punch holes of different sizes, shapes and patterns in a variety of materials, including steel, aluminum and stainless steel. The turret on the machine accommodates multiple work stations, each containing a punch and corresponding die. The turret rotates to position the punch and die combination required for each stamping operation, providing quick and efficient tool changes. CNC turret punch presses offer several advantages, including high productivity, accuracy, versatility, and the ability to produce complex shapes and hole patterns. They are commonly used in the automotive, aerospace, electronics and metal fabrication industries for applications such as electrical enclosures, chassis, brackets and panels. The CNC punch and laser combined machine not only has servo punching processing technology, but also has the characteristics of high laser cutting efficiency and good cutting quality, which can realize punching holes, forming, laser cutting and other functions, and provide a new intelligent manufacturing solution for your production. The combined machine consists of a punch machine, a laser cutting system and an electrical system. The combined machine adopts a complete set of German Rexroth CNC system and drive.   If you have more ideas, please contact us! Tel : +86 -18855551088 Email : Info@Accurl.com Whatsapp/Mobile : +86 -18855551088
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